Compressor Room Analog Gauge Digitization.

The $500K+ IoT sensor investment required to digitize thousands of analog gauges in legacy facilities.

REF: HVY-07
Heavy Industry & Manufacturing

Operational
Mechanism.

Technical details of field integration, data flow, and autonomous decision algorithms.

Edge Hardware

HD Optical Camera
NVIDIA Jetson Orin NX
Acoustic Sensor
LED Lighting

Artificial Intelligence

Navigation (SLAM)

LiDAR-based SLAM in high noise environment of compressor room

Perception & Analysis

Analog Dial OCR and Needle Angle Reading (Pressure/Temperature/Flow); Sound Anomaly Detection

Autonomous Workflow

The robot stops at each machine in the compressor room and reads analog pressure, temperature, and flow gauges with its camera.

AI calculates the needle angle on the dial and converts to digital value; transmits to SCADA via IoT gateway.

Acoustic sensor listens to compressor sounds, detecting abnormal vibrations or failure symptoms.

Automatic alarm generated when gauge values go outside defined limits; history of all readings monitored as trends on digital twin platform.

Operational ROI.
Strategic Decision.

EXPECTED BALANCE IMPACT

Annual $47,000 digitization and maintenance savings. ROI: 2.4x | Payback: 1.9 Years.

Reduces IoT transformation investment by 90%; decreases compressor failure-related unplanned downtime by 72%.

Review Architecture
Plans with
Professional Presentation.

Our engineers are ready to present this scenario specially prepared for your facility to your C-Level team. Start your autonomy transformation today.