Foundry Floor and Equipment Temperature Mapping.

Life risk of human inspection in foundry environment and late detection of refractory wear.

REF: HVY-01
Heavy Industry & Manufacturing

Operational
Mechanism.

Technical details of field integration, data flow, and autonomous decision algorithms.

Edge Hardware

High Temperature Radiometric Thermal Camera (2000°C Range)
IP69K Heat Resistant Protection Kit
3D LiDAR
Vibration Sensor

Artificial Intelligence

Navigation (SLAM)

Safe route SLAM adapted to thermal risk map in high temperature zones

Perception & Analysis

Floor and Equipment Thermal Anomaly Classification; Molten Metal Splash Risk Prediction

Autonomous Workflow

The robot patrols autonomously in the foundry at safe distance from molten metal crucibles; continuously maps floor and equipment temperatures with thermal camera.

Abnormal heating zones (refractory wear, blocked cooling channels, breach risk) detected in milliseconds and risk-scored by AI.

Location and temperature of splashed metal fragments on the floor are determined, providing a safe walking map to the OHS team.

Shift-based thermal map report transmitted to MES; preventive maintenance schedules optimized through predictive analysis.

Operational ROI.
Strategic Decision.

EXPECTED BALANCE IMPACT

Annual $92,000 fault prevention and OHS savings. ROI: 4.6x | Payback: 1.0 Years.

Prevents crucible breach disaster through early detection; eliminates average $400K unplanned downtime.

Review Architecture
Plans with
Professional Presentation.

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