Aluminum Extrusion Press Acoustic Anomaly Detection
Scenario record: it defines the environment, the mission flow and a proposed hardware and software configuration. The list below is a configuration proposal, not an installation inventory. Field projects lists deployed systems and their measurements.
- Environment
- Outdoor field
- Operating mode
- Supervised autonomy
- Proposed robot
- Unitree A2
The problem addressed
Unforeseen press failures and an entire production facility standing idle while waiting for spare parts.
Draft mission flow
- 1Fabrika gürültüsünde 2000 tonluk preslerin çevresini dolaşır.
- 2Mikrofonuyla dış ortamı süzerek makinenin hidrolik pompalarından ve şaftlarından gelen sesi ayırt eder.
- 3Metal yorgunluğu kaynaklı asimetrik gümlemeleri algılayıp piston milinin kırılmak üzere olduğunu öngörür.
Proposed hardware
- Çok Yönlü Akortlu Mikrofon (Endüstri Gürültüsü Filtreli)
- Lidar L2
- Yüksek Isılı Termal Sensör
Proposed software
- Navigation
- Devasa pres ve döküm makineleri etrafında ses haritalama rotası
- Model
- Hidrolik Kaçak (Tıslama) ve Pres Yorgunluğu (Acoustic AI)
- Integration
- Tesis OEE (Genel Ekipman Verimliliği) Paneli
The robot's real operating limits
Unitree A2
Industrial Class Legged Robot
Product page- Ingress rating
- IP56-IP67
- Runtime
- >5 hours (No load) / >3 hours (25kg Load)
- Operating temperature
- -20°C to 55°C
- Payload
- 100 kg
- Max speed
- 5 m/s
- Climb
- 45°
Values are manufacturer data. Scenario fit is determined by comparing these limits with site conditions.
From scenario to installation
Feasibility is determined by the site survey: floor and route, network coverage, the charging point, intervention responsibilities and the conditions under which the robot must stop. The survey report defines the scope, the constraints and the commissioning steps.