Bolt Loosening and Vibration Detection in Copper Crusher Plants
Scenario record: it defines the environment, the mission flow and a proposed hardware and software configuration. The list below is a configuration proposal, not an installation inventory. Field projects lists deployed systems and their measurements.
- Environment
- Outdoor field
- Operating mode
- Teleoperation
- Proposed robot
- Unitree B2
The problem addressed
Shattered crusher liners sending metal fragments onto the ore conveyor, triggering week-long catastrophic downtime across the plant.
Draft mission flow
- 1Şiddetli sarsıntıdan insanların etrafında duramadığı kayaları ezen devasa kırıcı motorlara (Crusher) günde 5 kez turlar.
- 2Her turda makinenin gövde civatalarında milimetrik sarsıntı/gevşeme olup olmadığını 60 FPS kamera ve titreşim datasıyla okur.
- 3Ezen plakalar (Lining) kırılabilecek inceliğe yaklaştığında (aşınma) SCADA ekranından fabrikayı durdurur.
Proposed hardware
- Mikro Sismik Yüzey Dinleyici
- Aşırı Toz Koruyucu (IP67+ Kauçuk Zırh)
- Optik Hızlı Vizör (60fps)
Proposed software
- Navigation
- Saniyede tonlarca kayanın parçalandığı dev çeneli kırıcılar etrafında 3D Titreşim Sönümlemeli Rota
- Model
- Çelik Zırh Çatlaması (Crusher Lining Wear) ve Cıvata Tork Kaybı
- Integration
- Madencilik Tesis Varlık Bakım (EAM) Paneli
The robot's real operating limits
Unitree B2
Leading Industrial Application
Product page- Ingress rating
- IP67
- Runtime
- >5 hours (No load) / >4 hours (20kg Load)
- Operating temperature
- -20°C to 55°C
- Payload
- 120 kg
- Max speed
- >6 m/s
- Climb
- 45°
Values are manufacturer data. Scenario fit is determined by comparing these limits with site conditions.
From scenario to installation
Feasibility is determined by the site survey: floor and route, network coverage, the charging point, intervention responsibilities and the conditions under which the robot must stop. The survey report defines the scope, the constraints and the commissioning steps.